XT-F Model flexo printer inline machine

Parameter/Model

XT-F-1224FFG

Max. Sheet Size (F x A)

1200x2400mm

Skip Feed Size (F x A)

1450x2400mm

Min. Sheet Size (F x A)

320x800mm

Max. Printing Area (F x A)

1200x2400mm

Top Speed

400 (sheet/min)

Economic Speed

120-220 (sheet/min)

Min. Slotting Space-Reverse Knife (B x C x B x C)

250x130x250x130mm

Min. Size (B+C)

400mm

Max. Slot Depth Size

300mm

Min. Box Height Size (E)

110mm

Max. Die-Cutting Area (F x A)

1200x2400mm

Sheet Thickness

1.5-11mm

Glue side（D）

≤40mm

Thickness of Printing Plate

7.2mm

Total Power

Flexo slotter die cutter

120kw

Inline Folder Gluer

52kw

Dimension

Flexo slotter die cutter

9000x5350x2650mm

Inline Folder Gluer

12100x4671x3200mm

NO

Position Design

Description

Remark

1

HIM

Integrated computer communicates with each section.

Order setting up, save and recall

Order number input, such as ABC123, max order quantity 3000 

Date calibration/correction.

Alarm tele-communication fault and reset.

2

Functional buttons

Manually control with buttons available.

3

Remote controller

Remote control to debug the failures

NO

Position Design

Description

Remark

1

Feed mode

4 sets of servo-motors in order to achieve non-crush results.

Extended vacuum transfer table.

Continue feed/Single feed/Skip feed

2

Air suction

Suction intensity controlled by inverter

Air volume adjustable to suit different size sheets

By manual

3

Side guide

Computerized setting, position with memory storage

Automatic side-squarer plate

4

Front guide

Descending/ascending by motorized

option

Left/right moving by motorized

5

Back stop

Forward/backward by motorized

Descending/ascending by motorized

6

Dust removal system

2 sets of dust blower with 3 rollers , 2 rows with xerocoty brusher. 

7

Paper guide roll

1 pair of guide roll

Bottom roll is equipped with 3 pcs of guide rings. down roll is made of steel roll. Top roller is made by PU roll.

The pressure adjustable by computerized, Range 0-11MM

8

Gear lubrication

Oil circuit balancer to connect each section.

One lubrication oil pump for gear

9

Main motor

Frequency inverter control

Delay-start safety protection

The machine cannot start when it is unlocked

10

Alarm buzzer

It sounds when units opening and closing，and improper operation

11

Auto zero function

Zero position return

12

Auto adjustment sheet gap

When changed order with different thickness sheet into above photo to measure the sheet thickness, whole machine roll gap will be automatic adjustment

NO

Position Design

Description

Remark

1

Non Crush Feeder Table

4 sets of servo-motors in order to achieve non-crush results.

Extended vacuum transfer table.

Continue feed/Single feed/Skip feed

2

Air suction

Suction intensity controlled by inverter

Air volume adjustable to suit different size sheets

By manual

3

Side guide

Computerized setting, position with memory storage

Automatic side-squarer plate

4

Front guide

Descending/ascending by motorized

option

Left/right moving by motorized

5

Back stop

Forward/backward by motorized

Descending/ascending by motorized

6

Dust removal system/Top Vacuum transfer

Integrated top suction-case duster

Fully vacuum transfer on the top side.

The pressure adjustable by computerized, Range 0-11MM

7

Gear lubrication

Oil circuit balancer to connect each section.

One  lubrication oil pump for gear

8

Main motor

Frequency inverter control

Delay-start safety protection

The machine cannot start when it is unlocked

9

Alarm buzzer

It sounds when units opening and closing，and improper operation

10

Auto zero function

Zero position return

NO

Position Design

Description

Remark

1

Sheet transfer

Fully vacuum transfer

Transfer wheels are made of cast-aluminum coated with ceramic.

One side belt with gear transmission

Grease injection nozzle for each bearing, where there is a transfer wheel.

Up & down lifting by motorized synchronously, range 0-11MM.

Suction intensity controlled by inverter

Air volume adjustable to suit different size sheets

By pneumatic

Gap of sheet transfer case is computerized, range 0-11MM

2

Printing cylinder

Plate-hanging design: 3x10MM hanging-bar, Depth 12MM*Width 6-8MM.

1 plate-hanging slot. And 2 slots as per customer’s request.

Both sides plate locking bar with single clutch. 

Rotating by foot switch

3

Inking rubber roller

Made of seamless steel pipe, coated with wear-resisting rubber，dynamic and static balance correction

Gap between rubber roller and anilox roller is motorized, Range 0-6MM.

Quick replacement design

Ink supply: Double-way pneumatic diaphragm ink pump

4

Chambered doctor blade system

Chambered design, double doctor-blade

With high-pressure washing system, quick washing time and save water

The ink-return cavity is sprayed with "Teflon"-free layer to avoid ink congestion.

Nylon scrapper Size: 30M/P3.2/38/45°

Ink supply: double-way pneumatic diaphragm ink pump

5

Steel anilox roller

LPI range 180-280

Dot made by mechanically extruded

Quick replacement design

6

Ceramic anilox roller

LPI range 28-750

Surface is sprayed with ceramic and dot is by laser engraved

Open stream mesh arrangement, Excellent ink transfer, saving cleaning time and water consumption

Good ink transmission, saving cleaning time and water consumption

Quick replacement design

7

Printing register

Planetary gear structure 360ºprecisely adjustable, controlled by servo motor

Register automatically returns to the original position when units closed after cleaning printing-plate or register changed.

Zero position button on the touch screen for quick-change printing-plate.

8

Printing Axial move

Printing cylinder left & right move is motorized, range ± 5MM

9

Safety button

When mounting the printing plate (avoids personnel safety hazard caused by mounting printing plate).

10

Noise silencer/Air channel

Centralized air channel inside coated with noise-absorbing cotton

11

Printing Auxiliary Materials

R-BAK：THK 3.05MM, 1200x2420MM

Prepare by customers

Plastic film + Printing Plate + R-BAK total 7.2MM THK

Prepare by customers

Printing Plate attached with plastic film

Plastic film 0.175MM THK

PVC hang bar 3MM THK*W10MM

Prepare by customers

Printing plate 3.94MM THK

Prepare by customers

12

Varnishing unit

For high-definition printing varnish, improve the glossiness of the carton surface, and at the same time have waterproof function

Optional

13

Little IR dry-well

For high-definition printing, it can relatively provide ink fast and high speed, and improve production speed

Optional

14

Coding equipment

According to customer needs, one code per box, easy to identify and manage

Optional

NO

Position Design

Description

Remark

1

Pre-creaser

4 pairs of pre-creaser wheels (Bottom creasing-line)

Half-circle design for easy disassembly

The gap of creasing rollers is computerized; range 0-11MM.

2

Creaser

Dual creaser: rough creaser and sharp creaser

Creasing Upper/Lower shafts are made of solid steel pipe with precisely grinding, surface chrome plating and balance correcting, equipped with 4 pairs of sharp creasing wheels (Bottom creasing-line)

Upper Creasing wheels are coated with PU rubber, half-circle design for easy disassembly.

The gap of creasing rollers is computerized; range 0-11MM.

3

Slotter

Single-shaft slotting knife design

Central knife movable

The gap of slotting rollers is computerized; range 0-11MM.

4

Linkage plate

Left & right move on the precise screw shaft with slider.

Top & bottom pre-creasing wheels, creasing wheels and knife holders move synchronously along with 4 pieces sliders

Linkage plates are controlled by computerized with balancer at the both side

5

Slotting knife holder

The box-heigh is synchronously adjusted on the knife holders

“HUG” design to reach smaller slotting space

Copper blocks with self-lubrication, two side exchangeable.

Dust removal block for upper slotting knife holder

6

Corner cutter

Spring type corner cutter holder, easy replacement.

Corner knife L47 x H30 x THK10 MM for Three layer of sheet.

L47 x H26 x THK10 MM for Five layer of sheet.

Bottom slotting anvil for corner cutter 50MM THK.

7

Upper slotting knife/trimming knife

Alloy steel, heat treatment and precisely ground, and the hardness is HRC60-63

8

Slotting register

Planetary gear structure 360ºprecisely adjustable, controlled by servo motor

Register automatically returns to the original position when units closed after cleaning printing-plate or register changed.

Register fixed controlled by pneumatic with brake

When the units are opening or adjusting register, brake structure stop the machine running. So that keeps the front knife’s position

Register adjustment for slotting axial/phase/box height is computerized

9

Slotting Axial move

Slotting shaft left & right move is motorized, range ± 5MM

10

Waste conveyor belt

To remove the waste paper fall from slotting and trimming knife.

11

Safety button

When mounting the printing plate (avoids personnel safety hazard caused by mounting printing plate).

NO

Position Design

Description

Remark

1

Die-cutting cylinder

Bottom Roll

Made of seamless steel pipe, forging head is entangling by heat sleeve process, shaft-locking structure, dynamic and static balance adjustment, hard chrome-plating and precision grinding.

Hole distance vertical 100MM, horizontal 20 division, M10 screw.

Standard wooden die height 25.4 MM for easy making and fast installation.

2

Die cutting register

Planetary gear structure 360ºprecisely adjustable, controlled by servo motor

Register fixed controlled by pneumatic with brake

3

Die cutting Axial move

Die cutting shaft left & right move is motorized, range ± 5MM

4

PU anvil roller

Top Roll

Anvil Roller Eccentric Gear and Wall are equipped with Special Steel Sleeve, and Shaft Heads are equipped with Rack-type Cylinder bottom-fixing Device, which greatly increases the service life of Eccentric Gears and stability of the Anvil Cylinder.

The gap of die-cutting anvil is computerized; range 0-13MM.

Vertical swimming structure to move the anvil roller left & right, range ± 30MM

5

Line speed compensation

Standard: Controlled by mechinical clutch

1: bottom roller are driven by two independent servo-motors

Optional

6

Paper guide roll

2/3 pcs guiding wheels, controlled by manual

The gap of guide roll is computerized, range is 0-30MM.

7

Waste conveyor belt

To remove the waste paper fall from die cutting cutter.

8

Safety button

When mounting the printing plate (avoids personnel safety hazard caused by mounting printing plate).

9

Auxiliary Materials

Thickness of PU 8 MM, W250MM.

NO

Position Design

Description

Remark

1

Fold mode

Down-fold, to cooperate with top-print Flexo

Option 1: KEQI auto gluing system with nozzle

Option 2: USA Valco auto gluing system with nozzle

option

3

Servo controller

Left & right fold wheels controlled by servo-motor

2 sets

Left &right fold belts controlled by servo-motor

2 sets

Bottom driving belts controlled by inverter

1 set

Fold pully support rods are controlled by servo-motor

2 sets

Top holding arm forward/backward/up/down controlled by servo-motors

2 sets

Top press arm is controlled by servo motor

1 set

Bottom holding pallet up/down controlled by servo-motor

1 set

Eject belts are controlled by servo-motor

1 set

Paper input lower belt servo motor

1 set

4

Paper receiving entrance

The Right & Left Belt pressure, angle can be adjusted, to ensure the carton can be conveyed synchronously and smoothly

Upper and bottom brushers, Blower to avoid the straps into folder section.

5

Main drive belt

Driven by main motor

The main conveying belt is equipped with suction holes, so that the suction can absorb the cardboard through the holes

6

Left & right beam

Fixed at linear guide rails, move along with sliders

Left & right move automatically by computerized.

7

Fold-wheels

By gear transmission

The wheels can be micro-adjusted to ensure folding accuracy, and reduce big gap & small gap, fish tail.

Run synchronously with main drive belts

8

Fold-belts

Run synchronously with main drive belts, also can run independently to adjust the speed difference, to ensure different size of carton to be folding more accuracy

9

Suction conveyor

The rear section of folder quipped with auxiliary suction motor to ensure cardboard convey straightly.

10

Paper-pressing blower

Exit section is equipped with blower to ensure the cardboard falling smoothly

Air intensity controlled by inverter

Air volume adjustable to suit different size sheets

11

Front squaring-plate

with automatic squaring device, the speed increase & decrease is followed with main machine speed, to control and reduce fish tail.

12

Top-load type Counter ejector

Quantity counting and cartons falling temporary storage stacker from top-height.

13

Top holding arm

Top holding arm forward/backward/up/down controlled by servo-motors

14

Little holding arm

Little holding arm forward/backward controlled by servo motor, to ensure piles of carton fall evenly

15

Bottom holding pallet

Bottom holding pallet down controlled by servo-motor, to cooperate with eject belts and smoothly conveying.

16

Eject belts

Controlled by servo-motor

Can cooperate with auto strapping machine

NAME

0920

1224

1428

1628

Printing cylinder

Ф292/Ф304

Ф406/Ф420

Ф466/480

Ф521.6/Ф536

Creasing shaft

Ф110

Ф120

Ф120

Ф148

Slotting shaft

Ф124

Ф170

Ф164

Ф164

Die-cutting Cylinder Diameter

Ф255.2/Ф306

Ф371.2/Ф422

Ф431.2/482

Ф487/Ф537.8

PU Anvil roller

Ф267/Ф283

Ф388.9/Ф404.9

Ф389/480

Ф388.9/Ф404.9

NAME

0920

0924

1224

1428

MM

KG

MM

KG

MM

KG

MM

KG

Feeder unit

5150x1950x2400

5400

5450x1500x2600

5900

5500x1500x2600

6450

5750x1800x2700

7000

Printer Unit

5150x700x2400

4200

5450x780x2600

4500

5500x780x2600

4770

5750x700x2700

5600

Slotter unit

5150x1400x2400

7800

5450x1400x2600

8800

5500x1430x2600

10000

5750x1500x2700

11300

Die cutter unit

5150x900x2400

4250

5450x900x2600

4850

5500x900x2600

5800

5750x1050x2700

7100

Central Console

850x500x1000

60

850x500x1000

60

850x500x1000

60

850x500x1000

60

Folder Gluer

12100x4671x3200

FEEDER UNIT

Brand

Quantity

Main motor

QUFU

1

**Feeding servo motors

ABB

4

Suction motor

GAOBEIDIAN, CHINA

1

Top suction motor (dust removal)

YINGFA, CHINA

3/4

Front guide up & down

SANKAI.CHINA

1

Left & right guide move

SANKAI.CHINA

2

Back stopper up & down, forward/backward

SANKAI.CHINA

2

units move

CPG.TAIWAN

1

PRINTER UNIT

Brand

Quantity

Vacuum transfer case gap adjusting motor

SANKAI ,CHINA

1

Rubber roller rotating motor

CPG.TAIWAN

1

Anilox roller gap adjusting motor

SANKAI ,CHINA

1

Vacuum transfer case suction motor

SANKAI,CHINA

1

Register servo motor

INNOVANCE CHINA

1

Printing cylinder lateral moving motor

SANKAI.CHINA

1

SLOTTER UNIT

Brand

Quantity

Register by servo motor

INNOVANCE CHINA

1

Box-height adjusting motor

SANKAI.CHINA

1

Pre-creaser gap adjusting motor

SANKAI.CHINA

1

Creaser gap adjusting motor

SANKAI.CHINA

1

Slotter gap adjusting motor

SANKAI.CHINA

1

Linkage plate position adjusting motor

SANKAI.CHINA

5

DIE CUTTER UNIT

Brand

Quantity

Register by servo motor

INNOVANCE CHINA

1

Die drum gap adjusting motor

SANKAI.CHINA

1

Die drum lateral moving motor

SANKAI.CHINA

1

Anvil roll line speed compensation

SANKAI.CHINA

1

**Anvil roll line speed compensation servo

VECTOR

1

Pull roll gap adjusting motor

DONGYU, TAIWAN

1

Scraps removal

SANKAI.CHINA

1

VIBRATOR CLEANER

Brand

Quantity

Main motor

YINGYI

1

Vibrating shaft rotating motor

FENGHENG

2

Scraps removal

YINGYI

1

Blower

HOYAGM

5

AUTO STACKER

Brand

Quantity

Main motor

YINGYI

1

Stacking basket up and down

TUCCSEN

1

INLINE FOLDER GLUER

Brand

Quantity

Main motor

DONGYUAN CHINA

1

Bottom driving belt servo motor  

CT ENGLAND

1

Fold-wheels servo motor

CT ENGLAND

2

Fold-belts servo motor

CT ENGLAND

2

Belt wheel holding rod servo motor

CT ENGLAND

2

Upper paper holding arm back&forth, up&down servo motor

CT ENGLAND

2

Paper press rack up&down servo motor

CT ENGLAND

1

Lower paper holding rack up&down servo motor

CT ENGLAND

1

Discharge belt servo motor

CT ENGLAND

1

Paper input lower belt servo motor

CT ENGLAND

1

Folder suction blower

POPULA CHINA

2

Paper output press blower

POPULA CHINA

1

Left/right arm moving motor

CPG, TAIWAN

1

Paper output clapping motor

CPG, TAIWAN

1

Paper output transverse motor

CPG, TAIWAN

1

Paper press rack up&down, back&forth motors

CPG, TAIWAN

2

Paper output guiding gap motor

CPG, TAIWAN

1

Name

Model

QTY.

Unit

Unit price

Amount

FEEDER UNIT

Timing Belt for driving vacuum box shaft

8M*600-T75*55W

4

pcs

Timing Belt for driving vacuum box shaft

8M*960-T120*50W

4

pcs

Timing belt for driving top vacuum box shaft

8M*1464-T183*50W

1

pcs

Main motor Belt

14M*2156-T154*120W

1

pcs

Timing belt for adjusting the gap of top vacuum box

5M*455-T91*25W

1

pcs

PRINTER UNIT

Timing belt for Vacuum box shaft

8M*1680-T210*50W

3

pcs

Timing belt for driving anilox roller

330H-T66*50W

3

pcs

Timing belt for driving rubber roller

330H-T66*50W

3

Pcs

SLOTTER UNIT

Timing belt for driving screw shafts

8M*520-*T65*35W

5

pcs

DIE CUTTER UNIT

Belt of PU anvil roll

1790x100x4

1

Pc

Waste paper conveyor belt

2710*1510*2MM

1

Pc

VIBRATOR STACKER

Elastic Belt

pcs

Vibrator Receiving belt

2800*70 MM

pcs

Stacker Receiving belt

2800*70 MM

pcs

Conveyor belt

10000*70 MM

pcs

INLINE FOLDER GLUER

Timing belt for driving bottom shaft

1016*M8*50W

1

pcs

Main motor Belt

V-belt B-1900

4

pcs

Top conveyor belt with holes

17130*90*8MM

2

Pcs

Bottom conveyor flat belt

8700x90x6MM

2

Pcs

Left Up-fold belt

9300x90x6MM

1

Pc

Right Up-fold belt

8815x90x6MM

1

Pc

Conveyor belt (buckle)

6760*60*5MM

6

pcs

NAME

SPEC.

QTY.

Complimentary Tools

Hexagon spanner

1 set

Open end spanner

12# 13# 14# 16# 17# 18# 19# 22# 24#

1 pc for each spec.

Screw driver

Cross, slotted

1 pc for each spec.

Oil bottle

1 pc

Pneumatic Grease Gun

1 pc

Monkey wrench

10#

1 pc

Needle nose plier

1 pc

Wrench for hanging plate

1 pc

Tool kit

1 pc

Instruction manual

Complimentary Spare Parts

Ratchet and pawl

4 sets

Corner cutter base

2 pcs

Corner cutter knife

5 pcs

Corner cutter spring

Several

Pump chips

5 pcs

air pipe joint

Several

Feeder rubber wheel

Circle in one piece

6 pcs

Solenoid valve

2 pcs

Screws

Several

Proximity switch

2 pcs

Photoelectric switch

1 pc

Brake block

1 pc

Expansion screw

14x150

100 pcs

Air pipe

M16

3 meters

Encoder

1 pc

Oil Pump

Standard 

1 pc

Ink Pump

2 sets

Timing belt for feeder

600-75T-55W-8M

2 pcs

Timing belt for feeder

960-120T-50W-8M

1 pc

Time belt for printer

1680-120T-50W-8M

4 pcs

Belt for rubber roll

330H-66T-50W

2 pcs

Belt for slotter moving

520-65T-35W-8M

2 pcs

NO

Name of commodity

Brand

Origin of place

1.

Inking rubber roller

JINGYANG

DONGGUAN,CHINA

2.

Chambered doctor blade system

KEROU

GUANGDONG,CHINA

3.

Ceramic anilox roller

YUEXIN

CHINA

4.

Main Inverter

ABB

SWITZERLAND

5.

PLC

DELTA

TAIWAN

6.

Touch screen

DETAL

TAIWAN

7.

Pneumatic control, such as Air cylinder/Solenoid valve

AIRTAC

CHINA

8.

Proximity switch

OMRON

JAPAN

9.

Photoelectric switch

OMRON

JAPAN

10.

Rotary Encoder

KOYO

JAPAN

11.

Low-voltage electronic components such as air-break, contactor and relay

SCHEEIDER OR SIEMENS

CHINA

12.

Main Bearings, Such as for printing drum shaft, anilox roll shaft…

NSK

JAPAN

13.

Expansion sleeve

XIANYANG

CHINA

14.

Diaphragm pump

CHANGJIANG

CHINA

15.

Dual-way Diaphragm pump

ARO

AMERICA

16.

Slotting knife

QIFENG

CHINA

17.

PU Anvil cover

POLY CART

ITALY