XT-S Model FFG Inline machine

Item

Unit

Style

Top Speed

mm

300 rpm

Max. Sheet Size

mm

1270×2500

Max. Printing Size

mm

1200×2400

Skip Feed Size

mm

1450×2400

Min.Board Width

mm

320

Thickness of Printing Plate

mm

7.2

Printing Precision

mm

4colors±0.5

Slotting Precision

mm

± 1.5

Min. Slotting Interval

mm

280X80X280X80

NO

Position Design

Description

Remark

1

HIM

Integrated computer communicates with each section.

Order setting up, save and recall

Order number input, such as ABC123, max order quantity 3000 

Date calibration/correction.

Alarm tele-communication fault and reset.

2

Functional buttons

Manually control with buttons available.

3

Remote controller

Remote control to debug the failures

NO

Position Design

Description

Remark

1

Machine clutch

The electric control machine is equipped with clutch alarm and continuous alarm to ensure the safety of workers.

Drive shaft with friction clutch to avoid misoperation and harm the machine.

Air-pressure interlock device ensures stable operation of the machine.

Main motor adopts frequency conversion motor, frequency conversion control, energy saving, smooth start, with motor start protection device.

2

New servo leading edgefeeding system  (exclusive patent product)

Suction auxiliary paper feed, fan 11kw, using frequency conversion control, according to the different conditions of paperboard bending, air volume adjustment to ensure smooth paper supply.

The machine is equipped with a chain control switch at the end to control the emergency stop paper feeding.

By manual

The paper feeding system with new servo leading edge roller can greatly improve the pressure resistance of processed paperboard.

The front baffle clearance adopts servo adjustment, the clearance is accurate.

The position of side baffle is adjusted by electric and numerical setting, and the limit value and limit switch are set by program.

The side baffle is mounted on the operation side, driven by air pressure, and the extrusion frequency can be set by time.

The position of the rear gearbox is adjusted according to the width of paperboard, electric and numerical settings. The limit value is programmed and the limit switch is double protective device. The height of rear gearbox is adjusted by electric motor. Equipped with roller layer device to reduce the weight of the upper paperboard backlog. Equipped with auxiliary back-up roller to prevent sagging of wide board.

Sheet feed device (continuous or sheet feed can be selected according to the need) .

Paper counter, set up, display the production quantity.

3

Dust removal device

The upper suction fan is used in the paper feeding part, and the electrostatic brush is installed in the suction port, which can remove the impurities on the printed surface of the paperboard and improve the printing quality. 

4

Paper feeding roller

The outer diameter of upper roller is 144mm.

option

The upper roller feeding wheel is wrapped with wear-resistant rubber, and the balance is corrected.

Outer diameter of lower roller 156mm embossing plating hard chromium, and do balance correction.

The gap of feeding roller is adjusted by servo motor, the adjustment range is 0-12mm, and the limit value is set by program.

5

Automatic return-to-zero device

Paper feeding section, printing section, slotting section electric automatic zero.

General Carton using automatic return to zero device, printing two can be adjusted to the correct position, reduce cardboard waste.

NO

Position Design

Description

Remark

1

Printing Roll (plate roll)

The outer diameter is ￠406㎜

Steel tube surface grinding, hard chromium plating

Do balance correction, running smoothly

Self-locking friction type reels

Full version of the slot, suitable for 10mm × 3mm hanging plate.

Loading and unloading printing plate, foot switch electric control positive and negative

Wipe version reset function, WIPE version before the computer memory printing position, wipe version after automatic rese

Version of the roll transverse servo adjustment, adjustment of a total of 10mm

The phase of printing plate roller is adjusted by servo, so that the position is accurate and the time is saved

Phase drive gear keyless expansion sleeve connection

2

Printing press roller 

The whole process of vacuum adsorption transfer, paper feed smooth

Steel tube surface grinding, hard chromium plating

Do balance correction, running smoothly

The press roller gap of printing bellows is servo-adjusted, digital display, adjustment range is 0-12mm, limit value is programmed and limit switch is double protective device

Special hard ceramic wheel feeding paper, long service life, to ensure the accuracy of cardboard transmission

The suction pressure valve adopts pneumatic control

The suction conveyor does not need to install strip printing plate in the non-printing unit to reduce the plate loading time

3

Ceramic Anilox Roller

The outer diameter is ￠228㎜

Adopt Quick Roll Change System

With the printing plate roller clearance servo adjustment

With the paper feeding system pneumatic automatic lifting device. When feeding, the anilox roller drops in contact with the printing plate. When feeding stops, the anilox roller rises and separates from the printing plate

Anilox roller with wedge-type overrunning clutch, even ink, wash ink when convenient and fast

Than the steel roller printing fine fine, wear-resistant, long life

The automatic ink mode stops/starts with the moving paper state, and the ink of each printing unit starts/stops automatically with the moving paper

4

Phase adjustment mechanism

Planetary gear structure, servo motor adjustment phase.

5

Ink circulation 

Pneumatic double diaphragm pump, stable ink supply, simple operation and maintenance

Ink filter screen, filter impurities

Equipped with rapid cleaning system, saving water consumption

NO

Position Design

Description

Remark

1

“Enhanced” multi-indentation molding, large damage wheel, pre-pressing wheel,large pressure line wheel molding system

2

The precision linear guideway synchronous linkage of multi-pressure line seat adopts servo adjustment, program setting limit value and limit switch double protection device

3

Bobbin: shaft diameter is 164mm, using carbon steel conditioning treatment, surface grinding, hard chromium plating, moving smoothly, enhance rigidity, destructive force

4

The clearance of prepressing line is adjusted by servo, and the limit value and limit device are set by program

NO

Position Design

Description

Remark

1

Linkage knife adjustment

The synchronous linkage of slotting interval of slotting tool base, pre-pressing wheel and line pressing wheel adopts servo adjustment, limit value is set by program and limit switch is double protective device

2

Slotted shaft

Shaft diameter is 164mm, using carbon steel quenching and tempering treatment, surface grinding, hard chromium plating, moving smoothly. The middle knife is movable, and the limited position protection device is installed between each slotted knife base. The gap between slotted cutter head and bottom cutter is servo adjusted, and the limit value and limit device are programmed

The width of the slotting cutter is 7mm

Alloy steel after heat treatment grinding tooth-shaped slotted cutter, hardness and toughness are both good

Slotting phase adopts planetary gear structure, servo adjustment, accurate positioning and save time, phase transmission gear key-free expansion sleeve connection

The height of carton is servo adjusted

3

Spool press

Double pressure line, shaft diameter is￠110mm

Creasing wheel clearance Servo adjustment, program set limit value and limit switch double protection device

NO

Position Design

Description

Remark

1

Tool Die Roll (lower roll)

The outer diameter is 371.2 mm (without cutter die) and adopts servo independent drive

Surface grinding, hard chrome plating, balance correction, increased operational stability

Die-cutting phase servo adjustment with numerical settings, accurate positioning to save time

Tool die fixed screw hole spacing 500㎜×500㎜

Suitable for tool height 25.4 ㎜

Die-cutting knife horizontal adjustment, servo adjustment, control range of 20mm

The center of the die roller is engraved with the center line, so that the template can be installed conveniently

Die-cutting knife die roller with thread socket, to prevent damage to the fixed screw hole

2

Rubber pad roll (top roll)  

The outer diameter is￠388.9 ㎜

Surface grinding, hard chromium plating

Balance correction to increase operational stability

PAD thickness 8mm (outside diameter 404.9 mm) , width 250mm

Rubber roller transverse 60mm swimming device

The gap between Cutter and die roller is adjusted by servo, the limit value is set by program and the limit switch is double protective device

3

Paper feeding roller

Top and bottom roll: outer diameter is ￠110㎜ thick wall steel pipe, steel paper ring, paper ring using rack positioning quick adjustment.

The gap of paper feeding roller is servo adjusted, and the limit value is set by the program

4

Waste paper output

The lower part of the unit is equipped with a waste paper output device to facilitate the removal of waste

NO

Position Design

Description

Remark

1

It adopts“Unit type” waste cleaning structure, four groups of paper connecting arm and upper pressing wheel adopt servo to adjust the transverse position, vacuum adsorption type belt transmission and guide wheel auxiliary system

2

The gap of paper guiding wheel is servo adjusted

3

Six pipeline blowing+brush+eight high-pressure blowing nozzles+brush cleaning system

4

Waste paper output

The unit is equipped with a waste paper output device below for easy cleaning of waste materials

NO

Position Design

Description

Remark

1

Feeder Unit

The paper inlet adopts two independent motors to adjust the gap between the paper feeding belts, and the gap size is measured by an electronic ruler

Upper and lower belts are used for clamping and conveying

The left and right movement position of the glue wheel is adjusted by a linear slide rail and precision screw electric adjustment

Independent gluing cylinder, with dedicated copper glue pump used for gluing

The structure of the glue box is simple and reliable, and it is easy to clean. The gluing wheel is made of stainless steel material, ensuring long-term use. The glue wheel is equipped with a separate power source to ensure that it can continue to operate uniformly during shutdown

There are multiple blowing ducts at the front end to clean up the waste generated in the box

2

Folding section

Adopting reinforced and elongated steel beams to ensure operational stability, with a segmented adjustment system

The upper conveyor belt of the folding part adopts an elastic pressure roller system, and the pressure rollers are equipped with limit devices and can adjust the gap size between each pressure roller and the lower conveyor belt separately to ensure accurate paper feeding

The upper conveyor belt of the folding part adopts a pneumatic gap control system, and the middle upper conveyor belt adopts a dual cylinder, with one click setting of gaps for different thicknesses of cardboard

The rear section of the folding section adopts a vacuum adsorption belt to transport the cardboard forward to prevent the cardboard from slipping and causing a scissor error

The lower part of the folding part is equipped with an elastic pressure plate device, which automatically adapts to different thicknesses of cardboard

The rear section of the folding section is equipped with a lower differential belt and a vacuum adsorption device to adsorb the cardboard to prevent slipping. The speed is higher than that of the upper folding belt, and the frictional force of the lower differential belt rubbing forward cancels out the resistance generated by the folding cardboard, minimizing the scissors difference

The rear section of the folding section is shaped using forming tower wheels throughout the entire process. The front shaping wheel has separate power to adjust the width of the folding line, and the rear shaping wheel also has separate power to further adjust the width of the folding line at the end of the paper output, making the cardboard folding process precise and controllable, ensuring the exquisite shape of the formed cardboard box

The folding crossbeam is electrically adjusted for left and right movement, with three front and rear screws connected to ensure smooth adjustment

The main power adopts a variable frequency speed regulation motor, which is synchronized with the printing machine to ensure smooth cardboard transportation

The main transmission adopts imported synchronous belts, with precise transmission and low noise

3

Stacking and counting department

Using photoelectric switch counting, five sets of servo motors are linked and controlled to achieve precise counting and stacking output function under high-speed operation, with precise and reliable batching and low impact force

The rear panel can be electrically adjusted according to the width of the cardboard

The mobile components adopt high-performance linear guides, which are stable and reliable

Equipped with a paper output and pressure device, the height is computer-adjusted according to the thickness of the stacked cardboard boxes to ensure that the output cardboard does not tilt

The counting department can move left and right as a whole to ensure that the cardboard box always falls in the middle of the machine

The strong wind pressure device prevents the folded cardboard from curling up, and the wind direction is adjustable to ensure that the formed cardboard boxes are stacked neatly

The high-frequency shaping and tapping mechanism performs final correction on the folded cardboard box

The output belt is equipped with a paper pressing auxiliary wheel device above it, and the gap is electrically adjusted

NO

Position Design

Description

Remark

1

Main transmission gear

Material: 20CrMnTi alloy steel, carburized and quenched, ground and processed

Six level accuracy, smooth operation, low noise, hardness HRC58-62, long service life, basicaly no wear within 10 years, can achieve long-term printing alignment

By using keyless connecting rings, the shaft and gear can be seamlessly connected, without any gaps during use with large torque. Installation and maintenance are more convenient, and long-term transmission accuracy can be high to ensure printing alignment

2

Computer Control Department

More than 90% of the electrical appliances used in the entire machine are from internationally renowned brands

Machine size adjustment: Enter the size of the order directly (or call the original saved order size to the computer), and perform the adjustment. The machine will automatically adjust the size of each part. Can store 999 commonly used orders

Machine zeroing, erasing memory, and preset function: Printing, slotting, and die-cutting phase zeroing and presetting can make printing, slotting, and die-cutting ink on the first cardboard, adjust the second cardboard in place, and compensate for errors during operation

Automatic inking function, the first and last cardboard are inked clearly

CNC horizontal adjustment of slot cutter: The slot cutter automatically combines with the paper feeding baffle, and can be adjusted with or without trimming, automatically adjusting the paper feeding baffle to the appropriate position

Machine calibration parameter design: Can calibrate benchmark parameters for easy maintenance and debugging

Automatic protection: Real monitoring and anti-collision knife protection for slot knife lateral and phase; Knife in groove design, during the process of zeroing and automatic adjustment, the knife enters the groove, which can protect the upper and lower knives from smoothly entering the groove after adjustment, and protect the knives

Unit program design for whole machine printing, slotting, and die-cutting; Ink shortage alarm; Multi point operation control

Production speed of 60, 80, 100, 120, cruise control

Unique inter sheet pre feeding function

The gaps between different parts can be adjusted by inputting numerical values, with an accuracy of 0.1mm

Each unit's human-machine interface, touch screen operation adjustment

The ink bucket holder on the operation side of the printing unit is made of stainless steel material, which is convenient for cleaning ink stains

Each group of transmission gearboxes adopts an automatic balance spray lubrication system to ensure transmission life